zonsen CA500/C100 Engine illustration Parts Catalogue(IPC)宗申CA500发动机零件图解手册

维修执照飞行执照通用航空飞机组装发动机 Rotax915/916 Rotax912 Rotax914UL/F Austro Engine 宗申航发大陆Continental 莱康明lycoming 飞机喷涂航电设备复合材料政策法规

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mycax 1个月前 14:06

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zonsen CA500 Engine illustration Parts Catalogue(IPC)

Magneto

Serial Number	Parts No.	Part Name	Quantity	Specification
1	900072637	Magneto rotor	1
2	900210195	Magneto stator	1
3	900210199	Ignition trigger coil assembly	1
4	900210190	Speed trigger coil assembly	1
5	900058547-0001	Bolts	1	M16×1.5×40
6	900058921	Flat washer	1	φ16.5×1×φ28
7	900210116-0002	Flat washer	1	φ17×5×φ36
8	900010833-0004	Bolts	7	M5×25
9	900010834-0004	Bolts	1	M5×30
10	900031788-0004	Bolts	4	M5×16
11	900058550-0001	Curved single coil spring lock washer	12	φ5
12	900210212-0001	Flat washer	5	φ5.5×1.5×φ12
13	900064456	Wire clamp	2	13/M5
14	900210051	Wire clamp	1	8/M5
15	900210050	Wire clamp assembly	1	5/M5
16	900210168	Bushing	4	φ5.2×φ12×7.4

Transmission case, Propeller axis

Serial Number	Parts No.	Part Name	Quantity	Specification
1	900210062-0001	Propeller axis	1
2	900058922-0001	Drive gear box assembly	1
3	900062409	Overload clutch assembly	1
4	900210063	Lock hub	1	Without overload clutch
5	900062400	Lock hub	1	With overload clutch state
6	900210064	Propeller gear	1
7	900210069	Driving gear	1
8	900032818-0002	Screws	8	M6×45
9	900058529-0001	Screws	2	M8×45
10	900059388-0001	Flat washer	8	φ6.5×1.5×φ12
11	900210232-0001	Flat washer	2	φ8.5×1.5×φ15
12	900210089	Oil seal	1	40×55×7
13	900210106	Positioning pin	2	φ6×22
14	900210008	Propeller shaft isolating ring	1
15	900059212	Bearing	1	6207-E-TVH-C3_FAG
16	900058990	Bolts	4	M7×16
17	900210127	Flat washer	4	φ7.2×3×φ18.5
18	900210012	Propeller shaft-wide sleeve	1
19	900210013	Propeller shaft-eccentric wheel	1
20	900210122	Flat washer	1	φ35.4×0.5×φ43
21	900210123	Flat washer	1	φ35.4×0.2×φ43
22	900210015	Propeller shaft-disk spring seat	1
23	900210124	Propeller shaft-disk spring	2	Without overload clutch
23	900210124	Propeller shaft-disk spring	3	With overload clutch
24	900210014	Propeller shaft-narrow sleeve	1
25	900210074	Propeller shaft-resilient bushing	1
26	900210058	Propeller plastic washer	1	φ33.2×1.2×φ51
27	900210125	Propeller shaft-thrust half-ring	2
28	900210085	Oil seal	1	30×52×7

Engine suspension frame

Serial Number	Parts No.	Part Name	Quantity	Specification
1	900015184	Engine suspension frame	1
2	900058530-0001	Bolts	1	M10×35
3	900058532-0001	Bolts	3	M10×35
4	900058554-0001	Spring washer	4	φ10
5	900066553	Vibration-damping rubber pad cover of the engine suspension frame	8
6	900066554	Vibration-damping rubber pad of the engine suspension frame	8

Crankcase

Serial Number	Parts No.	Part Name	Quantity	Specification
1	900210117	Blind plug pressure plate on the body	1
2	900010969-0001	Screws	1	M5×12
3	900210011	Crankcase blind plug	1
4	900011086	Retaining ring	1	52
5	900210059	O-ring	1	26.7×1.78
6	900062980	Bearing	1	NJ205-E-XL-TVP2-C3_FAG
7	900059296	Copper gasket	1	φ8.2×1×φ13
8	900010846-0003	Bolts	1	M8×20
9	900210112-0002	Magnetic screw plug assembly	1
10	900059385-0001	Bolts	1	M8×140
11	900059384-0001	Bolts	1	M8×130
12	900063533	O-ring	8	10.82×1.78
13	900210101	Threaded bushing	8
14	900210232-0001	Flat washer	8	φ8.5×1.5×φ15
15	900058080	Hexagonal threaded bushing	8
16	900059382-0001	Bolts	1	M8×65
17	900210087	Oil seal	1	32×52×7
18	900058529-0001	Bolts	2	M8×45
19	900059386-0001	Bolts	2	M8×150
20	900059383-0001	Bolts	1	M8×80
21	900210010	Through-oil pipe on the body	1
22	900063567	Expansion caulking	3	LK950-040
23	900058076-0001	Double-end stud	2	M8×138
24	900058079-0001	Double-end stud	1	M8×105
25	900210060	O-ring	2	9×2
26	900210129-0002	Cylinder end cap nut	1	M8

Crankshaft, piston

Serial Number	Parts No.	Part Name	Quantity	Specification
1	900210131	Crank connecting rod assembly	1
2	900001021	Piston	4
3	900210067	Drive gear	1
4	900210066	Timing drive gear	1
5	900210102	Drive gear nut	1	M30×1.5
6	900210119	Disk spring washer	1	φ32×3×φ45
7	900210017	Crankshaft bush	6
8	900210019	Crankshaft thrust plate	2
9	900210109	Woodruff key	2	3×3.7×φ10
10	900059301	Woodruff key	1	4×5×φ13
11	900210143	Piston pin retaining ring	8
12	900210082	Piston pin	4
13	900001022	Oil ring assembly	4
14	900001023	Piston ring (II)	4
15	900001024	Piston ring (I)	4

Cylinder body, magneto cover

Serial Number	Parts No.	Part Name	Quantity	Specification
1	900057993-0001	Box assembly	1
2	900210054	O-ring	4	87×2
3	900001025	Cylinder block	4
4	900210118	Flat washer	2	φ16.5×1.2×φ22
5	900210004-0001	Connection with slip-on connection	1
6	900210110-0002	Oil outlet pipe connector bolt on the body	1	M16×1.5
7	900210111-0002	Oil drain bolt	1	M16×1.5
8	900062740	O-ring	1	5×2
9	900063018-0001	Magneto cover assembly	1
10	900059388-0001	Flat washer	16	φ6.5×1.5×φ12
11	900032815-0002	Screws	16	M6×30
12	900210167	Magneto decorative cover	1
13	900011264-0002	Bolts	3	M6×16

Camshaft, cylinder end, valve

Serial Number	Parts No.	Part Name	Quantity	Specification
1	900001028	Camshaft component	1
2	900210068	Timing driven gear	1
3	900210065	Water pump gear	1
4	900001029-0001	Cylinder end assembly II	2
4	900001030-0001	Cylinder end assembly I	2
5	900210140	Intake valve	4
6	900210141	Exhaust valve	4
7	900210029-0003	Cylinder end cover	4
8	900210020	Hydraulic tappet assembly	8
9	900210052	O-ring	8	16×5
10	900210139	Push rod assembly	8
11	900210000	Tappet sleeve	8
12	900058077-0001	Double-end stud	8	M8×186
13	900058078-0001	Double-end stud	8	M8×200
14	900058991-0002	Double-end stud	8	M8×43
15	900210083	Rocker arm shaft	4
16	900058921	Flat washer	8	φ16.5×1×φ28
17	900210086	Oil baffle assembly	4
18	900210142	Valve spring	8
19	900210072	Valve spring cap	8
20	900210073	Valve collet	16
21	900210055	Rocker arm bushing	8
22	900210076	Left rocker arm	4
23	900210077	Right rocker arm	4
24	900011453-0004	Nut	8	M8
25	900210129-0002	Cylinder end cap nut	8	M8
26	900210053	O-ring	4	105×2.5
27	900062868	O-ring	4	6.5×1.5
28	900059388-0001	Flat washer	8	φ6.5×1.5×φ12
29	900032815-0002	Screws	4	M6×30
30	900210021	Oil temperature sensor assembly	2

Intake pipe, equalizing pipe

Serial Number	Parts No.	Part Name	Quantity	Specification
1	900210248-0001	Air inlet pipe	1	1/3-cylinder
1	900210249-0001	Air inlet pipe	1	2/4-cylinder
2	900210254	Carburetor balance pipe assembly	1
3	900210174-0001	Intake pipe negative pressure nozzle	2
4	900210243	Rubber connecting sleeve of carburetor	2
5	900072635	Air filter	2
6	900210255	Balance tube rubber hose	1	81mm
7	900010945-0005	Screws	1	M4×8
8	900060704	Balance tube rubber hose	1	66mm
9	900210221	Balance pipe clamp assembly	2
10	900062742	O-ring	4	34×2
11	900032824-0003	Bolts	4	M6×75
12	900010840-0007	Bolts	4	M6×25
13	900059388-0001	Flat washer	8	φ6.5×1.5×φ12
14	900058546-0002	Bolts	2	M6×6
15	900059300	Flat washer	2	φ6.2×1×φ10
16	900210210	Flat washer	4	φ8.5×1.5×φ16
17	900011185-0002	Bolts	2	M8×25
18	900001981-0001	Bolts	2	M8×35
19	900061254	Intake pipe clip	2

Carburetor, fuel oil pump, filter

Serial Number	Parts No.	Part Name	Quantity	Specification
1	900013711	Carburetor assembly	1	2/4-cylinder
2	900003654	Carburetor assembly	1	1/3-cylinder
3	900010264	Mechanical fuel pump	1
4	900074457	Oil pipe connector bolt	3
5	900059296	Flat washer	9	φ8.2×1×φ13
6	900074455	Carburetor oil pipe connector	3
7	900074456	Carburetor oil pipe connector bushing	2
8	900002001	Hose clamp	4	d12
9	900001964	Fuel oil pipe protective sleeve	2	380mm
10	900002464	Oil pipe fixing clamp	2	16/M8
11	900011422-0011	Nut	4	M8
12	900010831-0001	Bolts	1	M5×20
13	900001965	Fuel hose assembly	1
14	900210212-0001	Flat washer	1	φ5.5×1.5×φ12
15	900001962	Oil pipe fixing support	1
16	900002105	Fuel pipe	1	φ6×φ12×300
17	900058553-0001	Curved single coil spring lock washer	2	φ8
18	900009362	Mechanical fuel pump seal gasket	2
19	900008246	Mechanical fuel pump gasket	1
20	900075838	Fuel oil pump double-end stud	2	M8×23/14
21	900001963	Fuel oil pipe protective sleeve	1	270mm
22	900072635	Air filter	2
23	900210222	Clip	2	φ40-60

Ignition coil, igniter

Serial Number	Parts No.	Part Name	Quantity	Specification
1	900210205	Igniter	2
2	900004841	Ignition coil	1
3	900011412	Spark plug	8	TORCH_D8RTIP
4	900010833-0004	Bolts	1	M5×25
5	900058550-0001	Curved single coil spring lock washer	1	φ5
6	900210212-0001	Flat washer	1	φ5.5×1.5×φ12
7	900011173-0002	Bolts	2	M6×16
8	900058552-0001	Curved single coil spring lock washer	2	φ6
9	900210202	Igniter earth wire	1	180mm
10	900210051	Wire clamp	1	8/M5
11	900010837-0002	Bolts	1	M6×16
12	900059388-0001	Flat washer	1	φ6.5×1.5×φ12
13	900067776-0002	Bolts	1	M8×16
14	900058553-0001	Curved single coil spring lock washer	1	φ8

Expansion tank, water pump

Serial Number	Parts No.	Part Name	Quantity	Specification
1	900210175	Water cooler expansion kettle assembly	1
2	900011800	Water tank sheath	1	Φ80
3	900210092	Water pipe	1	285mm
4	900210093	Water pipe	1	200mm
5	900210094	Water pipe	1	85mm
6	900210095	3-cylinder outlet pipe bend	1
7	900064465-0001	A-clamp	16	φ25
8	900210002	Pump outlet pipe elbow (big)	9
9	900007233	O-ring	12	16×1.5
10	900010839-0006	Bolts	10	M6×20
11	900059388-0001	Flat washer	14	φ6.5×1.5×φ12
12	900011929	Cylinder end outlet pipe flange seat	4
13	900011949	Rubber sealing O-ring	4	Ф20×1.8
14	900210028-0001	Water pump cover	1
15	900210003	Pump outlet pipe elbow (small)	3
16	900210061	O-ring	1	32×2
17	900210027-0001	Pump inlet pipe connector	1
18	900058525-0002	Bolts	2	M6×90
19	900010841-0005	Bolts	2	M6×35
20	900060823-0002	Bolts	1	M6×35
21	900059300	Flat washer	1	φ6.2×1×φ10
22	900210096	Water pipe	2	180mm
23	900210097	Water pipe	2	280mm
24	900210090	Water pipe protecting tube	2
25	900210042	Water pump shaft	1
26	900210070	Water pump driven gear	1
27	900210088	Oil seal	1	12×30×7
28	900057143	Mechanical water seal	1
29	900210128	Flat washer	1	φ8.2×1.5×φ12.5
30	900210041	Water pump impeller	1
31	900210108	Water pump cover seal gasket	1
32	900015495	Thermostat	1	Replaceable with component No.17

Water cooler, thermostat, overflow bottle

Serial Number	Parts No.	Part Name	Quantity	Specification
1	900015318	Water cooler	1
2	900015174	Water cooler pipe connector	2	φ25×M24
3	900015912	Water cooler pipe connector	2	φ25×M24_120° bending
4	900064660	Overflow bottle	1

Lubricating oil temperature sensor—harness, relay, pressure regulator

Serial Number	Parts No.	Part Name	Quantity	Specification
1	9000210159
2	900210206
3	900081819
4	900075856
5	900210201

Lubricating oil tank, oil cooler

Serial Number	Parts No.	Part Name	Quantity	Specification
1	900086521	Water cooler	1	216×131×42
2	900210241	Oil tank	1
3	900015388	Nut	4	M22×1.5
4	900064458	Copper gasket	3	φ14.5×1.5×φ20
5	900210180-0001	Oil pipe adapter	3	M18×1.5
6	900210005	Oil inlet connector	3
7	900210182	Oil pipe connector assembly	3	Straight
8	900210181	Oil pipe connector assembly	3	Bent
9	900011421	Oil pipe connector assembly	3	M20×1.5_φ10

Serial Number	Parts No.	Part Name	Quantity	Specification
1	900210133	Oil filter assembly	1
2	900072629	Oil pump assembly	1
3	900210104	Oil filter connector	1
4	900210021	Oil temperature sensor assembly	1
5	900210158	Engine oil pressure sensor	1
6	900210180	Oil cooler oil pipe adaptor	1	M18×1.5
7	900210005	Pump oil inlet connector	1
8	900210113-0002	Oil duct bolt	1	M10×1×21
9	900210016-0002	Supercharger oil pipe bushing	1
10	900032819-0002	Screws	4	M6×50
11	900059388-0001	Flat washer	4	φ6.5×1.5×φ12
12	900062744	O-ring	1	30×2.5
13	900062743	O-ring	2	11.8×2.4
14	900064458	Flat washer	1	φ14.5×1.5×φ20
15	900062654	Flat washer	2	φ10×1×φ14

Serial Number	Parts No.	Part Name	Quantity	Specification
1	900064457	Flat washer	2	φ12×1×φ22
2	900210080	C115 starting duplex gear	1
3	900210084	C115 duplex gear shaft	1
4	900001801	Electric starter	1	900W
5	900012747	Starting motor clip	1	304
6	900210081	C115 starting bull gear	1
7	900210196	Starting bull gear copper sleeve	1	φ36×19.8×φ38
8	900210023	C115 overrunning clutch component	1
9	900210099	Clamp nut for overrunning clutch	1	M34×1.5

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