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液压部件作动异响案例和故障分析
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摘要:列举几个737NG飞机异响案例,根据波音的SR分析产生异响的可能原因。


1
液压部件作动123异响案例




1起系统打压有异响案例。



2起前轮转弯有异响案例。




3起刹车异响案例。






2
液压部件作动异响分析




关于2起前起转弯异响,可能是转弯机构干涩导致,但不能完全排除异响与液压部件液压流动或气塞有关。3起主轮舱异响可能跟气塞有关,均通过放气后正常。1起刹车钢索张力调节问题导致异响。关于液压部件异响的原因,根据排故经验及咨询波音,有几种可能。


液压流动计量活门发出异响。前轮转弯时,转弯计量活门内部控制轴(spool)和衬套(sleeve)相对移动,高压高流量的油液从转弯计量活门经过这些内部部件流入转弯作动筒时会产生振动噪音。踩刹车和松刹车时油液进出计量活门也可能产生噪音,噪音的大小通常取决于刹车动作的快慢和刹车行程的大小。一般来讲,刹车异响不是一个问题,除非刹车踏板抖动或者飞机刹车有问题。如果想要解决这些问题,波音建议更换发出噪音的计量活门。


转弯计量活门

刹车计量活门

隔离活门转换产生异响。重踩刹车踏板和快踩刹车踏板可能导致备用刹车源选择活门和储压器隔离活门转换,因为这样操作B系统压力会瞬间降低后恢复。如果这两个活门在正常与备用位来回转换一个循环,主轮舱会发出明显“砰砰”的声音,特别是B系统只用EMDP打压时。仅使用EMDP收放襟翼时飞机也会产生异响,收放襟翼B系统压降大,使备用液压源选择活门和储压器隔离活门转换作动,在3000PSI的压力下作动有时候会产生这些异响。




当液压泵开始增压时这两个活门也会转换,原理同上图。比如,A系统优先于B系统打压,而B系统又优先于A系统关闭,这两个活门将转换到备用位,并且发出砰砰的异响。钢索张力校装不对刹车计量活门内漏,导致B系统压力保持不住,这个现象也会使两个活门转换发出砰砰的异响。



气塞产生噪音。此外,波音公司认为如果刹车系统中有大量空气,这些噪音可能会更明显。一些维护经验已经确定刹车气塞会产生噪音,而且对刹车系统放气后这些严重的噪音就消失了。


防滞活门内漏产生异响。一个潜在的原因是防滞活门大量内漏产生热量,可以通过车间的修理报告查看防滞活门是否存在问题。波音不认为飞机静态下防滞活门会产出噪音。 




3
维护建议



多数情况下,刹车异响是正常的,不需要采取维护措施。但是通过避免不必要的快速刹车可以减少这些噪音。


波音公司也定期收到主轮舱噪音的报告,波音公司在737NG-FTD-29-03002中分享了有关该问题的一些信息。仅使用EMDP收放襟翼时飞机产生的异响,并且活门的突然转换经钢索反馈可能使刹车踏板有瞬间砰的轻微移动,机组有时能感觉到。波音认为这个现象是正常的,不需要采取措施,当使用EDP后流量足够大就不会出现这种情况。


作为隔离故障的一部分,客户可以更换以上提到的部件尝试减少这些噪音,但可能无法完成消除噪音。



4
附件SR



DESCRIPTION:


when we change some hydraulic component(such as EMDP case drain filter element),we do all the task required,and bleed the hydraulic systems.when the airplane carry out the first flight,the crew tell us that there is abnormal nosie in the brake system.we encounter some airplane with the same condition.when we cycle the flight controls surface and cycle the braking several times,the abornal noise is gone.


DESIRED ACTION:


Q1:could you tell  us what is the root cause of this ?

Q2; is there any FTD or other experience for this isssue?how to solve this?


RESPONSE:


Boeing has reviewed the China Southern Airlines (GUN) GUN-GUN-20-0834-01C request and offers the following comments.


R1) Determination of Landing Gear noise/vibration root cause is a complicated issue and it is difficult to ascertain exact cause.  However some possible causes are that the vibration noise can be made during steering motion by high pressure/high flow rate hydraulic fluid in dynamic motion as it passes thru the steering metering valve to the steering actuators. When a steering command (via tiller or rudder pedal) is inputted into the system, the steering metering valve's control spool moves relative to the metering valve's control sleeve and opens up a hydraulic fluid path thru the swivel valve to the appropriate chambers inside of the steering actuators. The hydraulic fluid passing between the metering valve spool and sleeve internal components can generate noise.


Other potential root causes could include fluid flowing in and out of the valves and the brake heat stacks closing and opening as the pedals are applied and released.  The extent and severity of the noise (if it occurs) is often dependent on how rapidly the brakes are applied and the amount of pedal travel that is applied. Generally, noisy brakes are not a problem unless it is also associated with vibration within the brake pedals or airplane braking issues.  If either of these items occurs, we recommend replacing the brake metering valve that is making the noise.


It is also possible that hard and rapid brake pedal application can cause the Alternate Brake Source Select Valve (ASSV) and the Accumulator Isolation Valve (AIV) to shuttle, due to a momentary pressure drop of the "B" hydraulic system. When these valves shuttle, there is a very pronounced "bang-bang" in the main gear wheel well as these valves shuttle to their alternate modes and then shuttle back to their normal modes as the "B" system hydraulic system pressure recovers. This is especially likely when the "B" hydraulic system is only powered by the electric motor pump. 


These same two valves can also shuttle during hydraulic pump start up. As an example, if the "A" hydraulic system is turned on before the "B" hydraulic system, but the opposite was true during shutdown, then the ASSV/AIV will shuttle, accompanied by a loud bang.


In most cases, brake noises are normal and no crew or maintenance action is required.  However, as noted above, the noises can be minimized by avoiding unnecessary rapid applications of the brakes.


Also Boeing would expect that if there is a lot of air in the brake system, these noises might be more pronounced.   Some service history has confirmed that the noise can be caused by air trapped in the brake system. The extent of the noise from the normal brake metering valve area significantly ceased after bleeding the brake system. 


Another potential root cause involves hot antiskid valves suggest high internal bypassing of fluid. GUN might wish to review the shop bench test reports on such antiskid valves to see if there is a problem within the antiskid valves that may explain the heat. Boeing is not aware of antiskid valves causing noise with the airplane at rest. 


Finally airplanes have also been noted to have clunking noises in the wheel well when operating flaps/slats with only the EMDP are used. With both "A" and "B" systems pressurized only by the EMDPs, and the leading edge and trailing edge both requiring flow at the same time, system B pressure dips below the Alternate Source Selector Valve (ASSV) shuttle pressure and the ASSV automatically shuttles to provide system A pressure to the brakes. When the ASSV shuttles it provides higher pressure to the Accumulator Isolation Valve (AIV) and it shuttles to preserve the accumulator pressure. The shuttling of the ASSV and AIV under 3000 psi of hydraulic pressure creates a loud noise in some instances.


As part of troubleshooting, GUN can try to remove and replace the components listed above (steering valve, actuators) etc. to try to minimize/eliminate the noise but might not be able to completely eliminate it. 


R2) As discussed above, Boeing periodically has received notification of noise in the wheel well.   Boeing has shared some information on the issue in the following 737NG-FTD-29-03002 (included for reference).



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